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Deflection

A beam that satisfies every stress check can still be unusable. A floor that visibly sags, a lintel that lets a door bind, a gantry that whips under a moving load: none of those is a failure of strength, and all of them are failures. This lesson computes how much a beam moves, which turns out to use a result already derived and to supply, as a bonus, the missing equations for indeterminate beams.

The equation of the deflected shape

The flexure formula of two lessons ago ended in a relation that has not yet been used:

1R=MEI

The curvature of the beam at any point is its bending moment divided by its flexural rigidity. From calculus, the curvature of a curve v(x) is

1R=d2v/dx2[1+(dv/dx)2]3/2

and for a structural beam the slope dv/dx is a small number: a beam deflecting by span over 300 has a maximum slope of order 0.01, whose square is 10-4. Dropping it costs a hundredth of a per cent and leaves the Euler-Bernoulli beam equation

EId2vdx2=M(x)

with v measured upwards. Integrating once gives the slope and a constant; integrating again gives the deflection and a second constant. The two constants come from boundary conditions: zero deflection at a pin or a roller, zero deflection and zero slope at a built-in end, and continuity of both across any interior point.

Everything about deflection follows from that. There are quicker routes for complicated cases, the moment-area method, Macaulay's step functions, virtual work, but they are all bookkeeping devices over the same integration.

The cantilever, done in full

Take a cantilever of length L, built in at x=0, carrying a point load P downwards at the free end.

Cutting at x and using the right-hand free body, the moment is M(x)=-P(L-x), hogging throughout. So

EIv''=-P(L-x)

Integrating, EIv'=-PLx+Px2/2+C1. The built-in end has zero slope, so v'(0)=0 gives C1=0. Integrating again, EIv=-PLx2/2+Px3/6+C2, and v(0)=0 gives C2=0. At the tip,

v(L)=1EI(-PL32+PL36)=-PL33EI

The minus sign says downwards, and the magnitude PL3/3EI is the standard result. The cube on the length is the thing to carry away: doubling a cantilever's projection multiplies its tip deflection by eight at the same load, and by sixteen if the load is a uniform one that also doubles in total.

Example. A steel cantilever projects 2.5 m and carries 15 kN at its tip. Its second moment of area is 8×107 mm⁴ and E=210 GPa. Find the tip deflection.

Working in newtons and millimetres, v=15000×25003/(3×210000×8×107)=4.65 mm. Against a projection of 2500 mm that is span over 538, which for a cantilever is usually assessed against the projection doubled, and is comfortable.

Now you. A steel cantilever projects 3 m with 10 kN at the tip and I=1.2×108 mm⁴. Find the tip deflection.

Answer

v=10000×30003/(3×210000×1.2×108)=3.57 mm.

Repeating the integration with a uniform load w over the whole cantilever, where M(x)=-w(L-x)2/2, gives a tip deflection of wL4/8EI.

The simply supported beam

For a simply supported span L under a uniform load w, the moment was found in the third lesson as M(x)=wLx/2-wx2/2. So

EIv''=wLx2-wx22

Integrate: EIv'=wLx2/4-wx3/6+C1. Integrate again: EIv=wLx3/12-wx4/24+C1x+C2. Now v(0)=0 gives C2=0, and v(L)=0 gives wL4/12-wL4/24+C1L=0, so C1=-wL3/24. By symmetry the maximum is at midspan, and substituting x=L/2,

vmax=-5wL4384EI

The fourth power of the span is why doubling a span is so much more expensive than it looks: the same beam under the same load per metre deflects sixteen times as far, and it also carries four times the moment.

Example. A steel beam spans 8 m and carries 12 kN m⁻¹, with I=2.5×108 mm⁴ and E=210 GPa. Find the maximum deflection and compare it with the usual limits.

Convert: w=12 N mm⁻¹ and L=8000 mm. Then

v=5×12×80004384×210000×2.5×108=12.2 mm

The common limits are span over 360 for the deflection caused by imposed load on a floor and span over 250 for the total, which here are 22.2 mm and 32 mm. The beam passes.

Now you. A steel beam spans 10 m under 8 kN m⁻¹ with I=3.5×108 mm⁴. Find the maximum deflection and check it against span over 360.

Answer

v=5×8×100004/(384×210000×3.5×108)=14.2 mm, against a limit of 10000/360=27.8 mm. It passes comfortably.

Two more standard cases complete the set most design work needs. A simply supported beam with a central point load P deflects PL3/48EI, and one with a moment M0 applied at one end deflects a maximum of M0L2/(93EI).

Superposition, and sizing for stiffness

Because the beam equation is linear in v, the deflection under several loads is the sum of the deflections under each separately. That turns a table of four or five standard cases into a method for almost any real loading: split the load into recognisable pieces, look each one up, and add.

Superposition also inverts cleanly, which is how beams get sized for stiffness rather than strength. Rearranging the uniform load result for I,

Irequired=5wL4384Evlimit

Example. A floor beam spans 6 m under 10 kN m⁻¹ and must not deflect more than span over 360. What second moment of area does it need?

The limit is 6000/360=16.7 mm, so I=5×10×60004/(384×210000×16.7)=4.82×107 mm⁴. Compare that with the strength requirement: the moment is 10×36/8=45 kN m, so at 275 MPa the section modulus needed is 164000 mm³, which for a beam 300 mm deep corresponds to I of about 2.5×107 mm⁴. Stiffness asks for roughly twice as much section as strength does, which is typical for steel floors and is why deflection, not stress, usually chooses the beam.

Now you. A floor beam spans 5 m under 12 kN m⁻¹ with the same limit of span over 360. What second moment of area does it need?

Answer

The limit is 5000/360=13.9 mm, so I=5×12×50004/(384×210000×13.9)=3.35×107 mm⁴.

The reason is a scaling one. Stress limits are set by material strength, which for steel has risen over the last century; deflection limits are set by E, which has not moved at all. Higher grade steel buys strength and buys nothing whatever in stiffness, so as grades improve, more and more members end up sized by deflection.

A shortcut used constantly on site is the span-to-depth ratio. Because I scales as d3 and Z as d2, the deflection under a given load per metre depends mostly on L/d, and a rule such as "a simply supported steel floor beam at about L/20, a timber joist at about L/16, a reinforced concrete slab at about L/26" gets a first size in one step. It is a way to start, not a way to finish.

The propped cantilever

The first lesson set aside structures with more reactions than equations. Deflection supplies the missing ones.

Example. A beam of span L is built in at A and simply propped at B, carrying a uniform load w. Find the reaction at the prop.

There are four unknowns, two forces and a fixing moment at A, and one force at B, against three equations. Take the prop force R as the redundant, remove the prop, and treat the result as a plain cantilever carrying two things: the uniform load, and an upward point load R at the tip.

Under w alone the tip would drop wL4/8EI. Under R alone it would rise RL3/3EI. The prop is rigid, so the true deflection there is zero, and that is the compatibility condition:

wL48EI=RL33EIR=3wL8

Everything else follows from statics. The built-in end takes wL-3wL/8=5wL/8, and its fixing moment is wL2/2-(3wL/8)L=wL2/8, hogging. The largest sagging moment works out at 9wL2/128, about 56 per cent of the simply supported value, and the maximum deflection is wL4/185EI, about two fifths of the simply supported one. Adding a prop buys a great deal.

Note what disappeared: E and I cancelled, so the answer holds for any material and any section, provided the beam is uniform. That cancellation is a general feature of indeterminate structures with one material throughout, and it is why the classical results can be tabulated at all.

Now you. A propped cantilever of 6 m span carries 20 kN m⁻¹. Find the prop reaction, the reaction at the built-in end, and the fixing moment.

Answer

R=3×20×6/8=45 kN at the prop, so the built-in end takes 120-45=75 kN, and the fixing moment is wL2/8=20×36/8=90 kN m, hogging.

What the integration leaves out

Three limits are worth stating.

The equation used only bending. Beams also deflect because of shear distortion, which the derivation ignored entirely. For a slender beam that is right to within a per cent or two, but for a span less than about ten times the depth the shear contribution becomes significant, and for a sandwich panel with a soft core it can dominate.

The small slope approximation was made explicitly, so the results describe deflections that are small compared with the span. A fishing rod, a leaf spring or a diving board bends far enough that the exact curvature has to be kept, and the resulting elastica problem has no elementary solution.

And EI was assumed constant and known. For steel that is fine. For reinforced concrete it is not, because the section cracks in tension under service load and its effective I drops to somewhere between a third and a half of the uncracked value, and it goes on deflecting for years afterwards under creep, typically doubling the initial figure. Concrete deflection calculations therefore carry uncertainties of tens of per cent, which is why concrete codes prefer to control deflection with span-to-depth rules rather than by calculating it.

Every result so far, in bending and in deflection alike, has assumed the beam fails when the material gives way. For a member in compression that assumption is simply false, and the next lesson shows how badly.